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Method statement of PVC conduits laying for fire detection system



A.      OBJECTIVE

·       To implement the correct practices for Installation of PVC conduits 

 

B.      RESPONSIBILITIES

·       Engineer In-charge (Fire detection) / Site Engineer (Fire detection )/ QA, QC/ Technician

 

C.      TOOLS AND EQUIPMENT

·       Portable hand tools.

·       Conduits, Sockets, Bends, Junction Boxes and etc.

·       Solvent Cement

·       Marker Pens

·       Conduit Cutter

 

D.     PPE REQUIRED

·       Helmets

·       Gloves

·       High Visibility Clothing

·       Safety Shoes

 

E.      HANDLING & STORAGE

·       On receipt of the PVC conduits at site necessary precautions shall be taken for unloading, shifting & storage, as follows:

·       All PVC conduit and accessories delivered at site shall be carefully off-loaded by developing necessary / adequate manpower and equipment in such a manner that no damage shall be caused to conduits and accessories.

·       All conduits and accessories will be inspected, handled and stored properly upon receipt at site.

·       Conduit materials shall be stored in a place free of water and properly covered to avoid any damages due to weather affect.

·       Ensure that PVC conduits are not dropped onto hard surface and will not be dragged along the ground.

·       Any discrepancies, damage etc. found will be notified and reported for further action.

 

F.       INSTALLATION

·       Ensure that the work area is ready and safe to start the installation of electrical PVC conduits.

  • Prior to start the installation, refer the approved shop drawings related to the area of installation and ensure required material is available at site as per approved material submittals.
  • Mark the location of the junction boxes.
  • Install the PVC conduits utilizing the steel reinforcements as supports by using necessary binding wires.
  • The PVC conduits shall be bonded tightly to the junction boxes.
  • The jointing process of PVC conduit will be followed as mentioned below :

o   Both the joining ends of conduits will be cleaned from inside as well as from outside.

o   A thin layer of solvent cement is applied to the inner surface of the coupler.

·       (C) Push the conduit ends fully into the coupler by slight twisting action & remove the spilled or surplus solvent cement from around the joint. Make sure the conduit has entered fully into the box spouts and couplers.

o   Make sure that the joint is tight enough and entry of water into the conduit through joints is not possible.

o   Approved connectors / adopters will be used for connections to junction box.

  • To facilitate easy cabling / wiring sufficient junction boxes will be provided in all conduiting.
  • In longitudinal straight runs the junction boxes will be provided in every 8 meters or as applicable.
  • Sufficient gap shall be provided between conduits at cross-over locations.
  • Ensure all open end of the conduit are capped / plugged properly before concrete pouring.
  • Conduits chased into wall should be recessed sufficiently to permit for plaster cover.
  • After completion of conduiting installation for any portion, the area will be cleaned properly by removing all surplus material, construction debris or scrap material etc., to leave the area in clean and tidy condition prior to concrete pour.
  • After removal of concrete shuttering, all the conduits shall be checked for blockage (wherever possible), shall be cleaned & plugged/covered.

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